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Flexible Fire-& Watertight Penetration

Zero structure-borne noise and zero vibration transfer

 

 

 

The SB Broneske flexible penetration has been tested on the basis of appropriate requirements referred to International Maritime Organization IMO 2010 FTP, Resolution MSC.307(88) Annex 1, Part 3. The exhaust gas pipe penetration is fire-proof for 60 minutes at 1000° Celsius and tested with a pressure of 0,6 bar, maintained 30 minutes without leakage (6 metres, 0.6 bar).

 
SB Broneske is worldwide the only supplier of fire- and water-proofed flexible deck and bulkhead penetrations for the exhaust pipe system. The SB Broneske flexible pipe penetration does not transfer any vibration into the ship's structure. Because of zero structure-borne noise and zero vibration transfer the SB Broneske flexible penetration meets demands of MLC 2006.
It is fire-proof for 60 minutes (A-60) at 1000°C and water-proof for 30 minutes (6 metres, 0.6 bar). It is especially popular with all kinds of passenger vessels and offshore ships. SB Broneske offers additional sizes and materials on request.
 
The SB Broneske flexible fire-watertight penetration is certified with an European MED A-60, US Coastguard, Lloyd's Register Type Approvals, DNV GL Type Approval, ABS Design Approval and Bureau Veritas Type Approval.
 
 
 certificates New 2016
 
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Area of application

- Deck and bulkhead penetration for the exhaust pipe system of ships.
 
- Zero structure borne noise transfer. Zero vibration transfer.
 
 
Certificates

- Fire-proof: 60 minutes (A-60) at 1000°C
 
- Water-proof: 6 metres, 0.6 bar
 
- MED A-60
- US Coast Guard
- Lloyd's Register Type Approval
- DNV GL Type Approval
- ABS Design Approval
- Bureau Veritas Type Approval
 
 
Assembly

- Steel rings
 
- Isolation, clips
 
- Fire-proof, water-proof
 
- Complete, ready for installation
 
 
Description

- Technical data sheet available on request.
 
- Diameter: 80mm to 3500mm
 
- Material: Mild steel, painted
 
- Material fire-proof: Special layer
 
- Material waterproof: Special layer
 
- Temperature range: -20°C to 1000°C
 
- Additional sizes and materials on request
 
- MED A-60 certificates and type approvals available

For Maritime Industry

SB Reinstallation Service for Exhaust Pipe Systems

 


Current Situation

The emission caused by shipping is increasingly becoming more of a burden on the environment especially for coastal regions. For this reason, the International Maritime Organization (IMO) already signed an international agreement for marine protection named MARPOL (from marine pollution) in 1973. This contract had been complemented in1978. A step-by-step reduction of the emissions' appointments is regulated in the Annex VI (MARPOL 73/78).
 
Furthermore the IMO specifies the so-called Emission Control Areas (ECA) for which very tight emission limits were applied. The Emission Control Areas (ECA) are areas where noxious substances are especially defective for humans and the environment.
 
According to the agreement with effect from 1st January 2015, only 0.1 % sulfur is allowed to be present in the fuel when willing to navigate through such an ECA. This value is 90% less than the present maximum permissible value. At the moment the achievement of this value is only possible with distillates, but they are too expensive. However, upgrading of emission control systems represents a commercially sustainable solution. This upgrading of vessels with such systems is also called "Retrofit".


Sustainable Solutions

Besides the numerous internal engine measures to reduce the emissions, the trend is towards external engine measures.The so-called exhaust after-treatment systems are one of the most important groups of the external engine measures. The following systems have been established in shipping:

- Diesel oxidation catalyst (DOC) is used to reduce particles, carbon monoxide and hydrogen
- Selective catalytic reduction (SCR) mainly reduces nitrogen oxides by a selective chemical reaction
- Particulate filter (PF) are used to reduce soot particles arising during the combustion
- Flue-gas scrubbing is a complex but effective method which mainly is used for desulfurization and denitrification of the exhaust gas
- Electrostatic precipitator (ESP) is a system for removing particles by using the force of an induced electrostatic charge
 

How SB Broneske can support you

Retrofit measures are often costly and time-consuming for ship owners. Therefore the profitability of retrofitting does highly depend on the longevity of the system. The application of SB Broneske elastic supports reduces the vibrations and thus not only the structure borne noise, but significantly contributes to a longer lifetime of the system.
 
During more than 40 years of existence, SB Broneske has already gained enormous experience in the field of retrofitting and reconstruction of exhaust systems. Many standard products of SB Broneske have been specifically developed for retrofit measures and modified accordingly.

Our specially developed vibration mounts for heavy loads are able to bear up to 25 tons per vibration mount, so even larger systems such as dry- or wet-scrubbers can be supported effortlessly. 

Your market leader

Increasing market share for cruise ships

 


The SB Broneske market share of elastic support for cruise ships is increasing from 60% by 2014 to 63% by 2015. 


Our second generation family-run company offers elastic support for exhaust pipe systems to the shipbuilding industry. 

Being worldwide leader within the field of elastic support systems, currently SB Broneske equips five cruise ships  on order which are delivered in 2015.

Made in Germany – our products of the Super Silent product line supplies famous shipyards worldwide. 

Furthermore we are looking forward to extend our market share in cruise ship sector up to the the next years. 

 
We would be very pleased about the possibility to support you in existing or prospective projects.

 
The following diagram will show you the growth of the company's market share up to 2015
The diagram data are identified of AMEM’s list of cruise ships on order or under construction for the years 2009-2015.

 

Meet us at SMM 2014

Hall A4 - stand 312

 


Visit us at the world's leading maritime trade fair from 9th to 12th September 2014 in Hamburg. We warmly welcome you to our booth no. 312 in Hall A4.

As an innovation, we will be presenting the world's first flexible deck and bulkhead penetration that is water- and fire-proof and that, at the same time. does not pass on any vibrations to the ship's structure.

We are looking forward to meeting you and to establishing new contacts and answering all of your questions. It would be our pleasure to respond to your questions regarding the development, production and testing of entirely new products. From experience, we are fully aware of the fact that special requirements demand customised technical developments.

Avail yourself of the shuttle service to our production site in Quickborn near Hamburg during the trade fair. There you can get an idea of the production of our highly modern products. Please enquire about the site tour at our booth at the trade fair.

We look forward to your visit!


Please download the hall plan.


Your market leader 

Increasing market share for cruise ships

 



The SB Broneske market share of elastic support for cruise ships is increasing from 60% by 2014 to 63% by 2015. 


Our second generation family-run company offers elastic support for exhaust pipe systems to the shipbuilding industry.

Being worldwide leader within the field of elastic support systems, currently SB Broneske equips five cruise ships  on order which are delivered in 2015.

Made in Germany – our products of the Super Silent product line supplies famous shipyards worldwide.

Furthermore we are looking forward to extend our market share in cruise ship sector up to the the next years. 

 
We would be very pleased about the possibility to support you in existing or prospective projects.

 
The following diagram will show you the growth of the company's market share up to 2014.
The diagram data are identified of AMEM’s list of cruise ships on order or under construction for the years 2009-2014.

 
 

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